<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Secrets Hidden in Silos</h2>
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At VOLDE, we aim to enhance the efficiency and product quality of your PVC compound production process with our PVC and calcite silo systems. These systems are designed to ensure the safe and efficient storage of PVC and calcite, facilitating the management of compound production processes.
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For the seamless integration of PVC and calcite powders used in PVC compound production into the production process, safe and orderly storage is required. These systems guarantee the accurate and timely feeding of raw materials to the production lines.
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Bulk Material Storage

Silo Systems

Pneumatic Conveying

Dense Phase Conveying

PVC and Calcium Silo Systems | Production Efficiency | VOLDE

<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Fully Automated Storage</h2>
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Calcite arriving at the facility by silo truck is directly pumped into the silos. PVC powder arriving in big bags is filled into the silos using the FREEBAG system and the DENSPLUS dense phase conveying system. All silos are equipped with filters, pressure safety valves, and level sensors necessary for automation. This ensures that the storage process is managed fully automatically and that raw materials are fed correctly and continuously to the production lines.
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<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Efficiency with PVC and Calcite</h2>
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At VOLDE, our PVC and Calcite Silo System ensures high efficiency and excellent product quality in PVC compound facilities. Our systems provide fully automated control, reliable dosing, and high efficiency in production processes.
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PVC and Calcite Silo Systems

<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Perfect PVC Mixes According to Recipe</h2>
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At VOLDE, we aim to enhance the efficiency and product quality of your production process with our PVC mixer feeding systems developed for PVC window profile manufacturing facilities. These systems ensure the automatic weighing and feeding of powdered raw materials into mixers, guaranteeing the optimization of your production processes and quality consistency.
 
In the production of PVC window profiles, it is essential to accurately and precisely weigh and feed PVC, calcite, and additives into the mixers. This system ensures the homogeneity of raw material mixtures, increases production efficiency, and enhances product quality. 
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Big Bag Discharge

Dosing & Weighing

Micro Ingredients Dosing

Recipe Preperation

Bag Dumping

Vacuum Conveying

PVC Mixer Feeding Systems | Superior Efficiency and Quality | VOLDE

<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Perfect Blends According to Recipes</h2>
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The facility houses 4 mixers that incorporate PVC, calcite, and 6 different additives from silos, big bags, and bags into production. Each raw material is precisely weighed using its dedicated weighing system. According to the recipe selected via the SCADA system, each raw material is fed into the mixers with the correct formulas. Colorant micro additives are automatically added to the mixers via conveyor with pre-prepared packages, ensuring the production process is managed continuously and efficiently.
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<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;The Power of Mixer Blending</h2>
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VOLDE helps increase the efficiency and product quality of production processes by offering innovative and customizable solutions for PVC window profile manufacturing facilities. Our PVC mixer feeding systems ensure the precision and reliability required in production processes.
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PVC Mixer Feeding

<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Optimized Flow</h2>
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At VOLDE, we aim to enhance the efficiency and product quality of your production process with our Compound Extruder Feeding System, designed for the seamless and efficient feeding of fiberglass-filled compounds in plastic pipe and fittings manufacturing facilities. This system ensures the flawless transportation and feeding of materials, maintaining the continuity of your production process and improving product quality.
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The Compound Extruder Feeding System is designed to ensure the precise and accurate feeding of PE, fiberglass, and other additives into the extruder at plastic pipe and fittings facilities. This system guarantees the correct ratios and continuous feeding of materials to the extruder, enabling the production of high-quality compounds. 
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Gravimetric Feeders

Compound Extruder Feed System | Optimized Flow | VOLDE

<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Precise Feeding, Perfect Product</h2>
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PE, fiberglass, and additive granules arriving in big bags are transported to the bunkers using the VACUMATE vacuum conveying system. The raw materials transported to the bunkers are discharged based on signals from gravimetric feeders, ensuring the feeders operate continuously. The granules produced in the extruder are conveyed by the VACUMATE vacuum system and filled into big bags using the FULLBAG big bag filling system.
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<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Compound Transformation</h2>
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At VOLDE, we optimize our customers' production processes with customized Compound Extruder Feeding Systems designed for plastic pipe and fittings facilities. Our compound extruder feeding systems ensure the precision and reliability needed in your production processes.
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Compound Extruder Feeding

<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Zero Error with the Feeding System</h2>
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At VOLDE, we enable continuous and efficient production processes with our Central Extruder Feeding System, which ensures the automatic feeding of powdered raw materials from storage silos to 36 extruders in PVC window profile manufacturing facilities.
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The Central Extruder Feeding System is designed to provide seamless and automatic feeding of raw materials to 36 extruders in PVC window profile manufacturing facilities. This system accelerates the production process and minimizes human error, ensuring consistency in product quality. 
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Central Feeding for Extruders | VOLDE

<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Harmony in Production</h2>
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The system is equipped with VACUMATE vacuum loaders located in both the main and side feeding sections of each extruder. Equipped with a piping system equal to the number of storage silos, the system allows each extruder to draw material from the desired line through camlock connections. This ensures maximum efficiency from the system and operates fully automatically.
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<h2 style="margin-bottom:0cm;margin-bottom:.0001pt;line-height:normal">&nbsp;&nbsp;Extruder Network</h2>
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At VOLDE, we offer Central Extruder Feeding Systems tailored to the specific needs of each customer for PVC window profile facilities. Our systems provide fully automatic control, reliable dosing, and high efficiency in your production process.
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Central Feeding for Extruders

The granule mixer used for the homogeneous mixing of the additives and main raw materials is selected according to the characteristics and capacity needs of the raw materials to be mixed.According to the needs of our customers, we produce granule mixers from 3 m3 volume to 20 m3 volume.Optionals<ul><li>Bag Unloading Unit; unloading material into the mixer with 25-50 kg bags</li><li>Bigbag Feeding Unit; the auger that feeds the material to the mixer with a big bag,</li><li>Easy Drain System; quickly emptying the mixer before mixing is completed,</li><li>Pneumatic Circulation; There is a vacuum circulation system in order to prevent the mixed material from collapsing and to remain mobile.</li></ul>

Sektörler

Plastik

PVC ve Kalsı̇t Silo Sistemleri

PVC Mikser Besleme

Compound Extruder Besleme

Extruder Merkezı̇ Besleme

Granül Mikseri